Customized Positive Pressure Dilute Phase Ventur Based Pneumatic Conveying System

Customization: Available
After-sales Service: Provide a Complete Installation and Operation Manu
Warranty: One Year

Product Description

Basic Information

Type
Concrete Mixing Plant
Shotcrete Type
Dry
Machining Process
Welded Molding Machine
Structure
Rotor Type
Productivity
150m²/h
Feeding Height
1390mm
Vibrating Amplitude
2.2mm
Certification
ISO9001: 2000, CE
Condition
New
Origin
China
Production Capacity
5000 Sets/Month

Product Description

Pneumatic Conveying System
Advantages of low-pressure air compressor system compared to traditional vehicle mounted air compressors:

1. Noise level: reduced from above 100 decibels to within 70 decibels (unloading operations are no longer subject to time limits).
2. Efficiency: 24-hour unloading and unmanned operation capability.
3. Economic: Air compressors are driven by electricity, reducing costs and improving transportation efficiency while lowering exhaust emissions.

System Detail 1
System Detail 2
Pneumatic Conveyor
What is Pneumatic Conveying?
Pneumatic Conveying is a cost- and energy-efficient method of transporting dry bulk materials such as powders and granules from one place to another. Applications include transporting materials like polymer, lime, soda ash, plastic pellets, and dry milk from railcars or trucks to silos in sealed pipes.

System Benefits

Efficiency Improvement:

Uses electricity to replace oil consumption, reducing costs and improving transportation efficiency while being environmentally friendly.

Reduce Noise:

Operating noise is reduced to 70 decibels, allowing for 24-hour unloading without disturbing residents.

Safety Protection:

Multi-layer pressure protection effectively eliminates safety hazards caused by overpressure and solves silo dust pollution.

Efficiency
Noise Reduction

Technical Components

Low-pressure screw air compressor: Specialized for mixing stations with a fully sealed, waterproof structure for outdoor use. Features an ultra-large rotor for low-speed operation and high air volume.
Model Exhaust Volume Pressure Power Efficiency Weight
SG-50A/3 12m³/min 0.3KW 37KW >1T/min 1400KG
Water Remover
Gas Tank
Water Remover & Gas Tank: The system ensures dry, high-quality compressed air. The gas tank features a side air intake diversion cyclone for efficient water separation and includes an automatic pressure release safety valve.

Silo Control System

Control System 1
Control System 2
Flow Chart System Layout

Frequently Asked Questions

1. What materials can be transported with this pneumatic system? The system is designed to transport dry bulk materials such as cement, lime, soda ash, plastic pellets, powder, and other granules like salt or dry milk.
2. How does this system reduce operational noise? By using a low-pressure screw air compressor driven by electricity rather than traditional diesel engines, the noise level is reduced from over 100 decibels to approximately 70 decibels.
3. Can the system work in outdoor environments? Yes, the air compressor features a fully sealed structure that is waterproof, allowing it to be placed directly outdoors without the need for a dedicated machine room.
4. What safety features are included for silo management? The system includes multi-layer pressure protection, material level joint control, and a safety valve on the gas tank that automatically releases pressure if it exceeds 3.5 kg.
5. Does the system require manual operation for unloading? No, the system is engineered for efficiency and can achieve 24-hour unmanned unloading operations through its automated control panel.
6. How does the system handle moisture in the air? It utilizes a dedicated water remover (cold dryer) and a gas tank with a diversion cyclone design and automatic drain valve to ensure 99% water removal rate.

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